| Customization: | Available |
|---|---|
| After-sales Service: | Engineers Available to Service Machinery Overseas |
| Warranty: | 1 Year |
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Product Description
Full-automatic Rubber Powder Production Line
1. Capacity: 800-1200kg/hour.
2. Only need 2 workers.
3. Passed ISO9001.
4. Full automatic
5. Safe and convenient
Feature:
A. To granulate radial tires into fine rubber powder with steel and fiber completely recycled at ambient temperature.
B. The whole input tires, after the processing, steel are completely separated and fiber can be separated up to 99% or above.
C. The finish product is high and competitive in the market
D. Tight construction, small space and simple technique flow.
E. Low energy-consuming, Low energy consuming and good performance-cost ratio
F. High autoimmunization, fewer labors requirement.
G. Unique design, high output and long lifetime blade characterize secondary shredder and fine rubber shredder, which can improve the working efficiency and lower equipment maintenance cost.
H. In line have dust remover, equipment running pollution-free, no fine dust, no fiber fly in the shop, meeting the environmental requirement of the government.
Application:
A. Sports ground
Track field, school play ground, swimming pool around, garden alleys, bowling ground, kindergarten ground, gaming ground, tennis and basketball ground, etc.
B. Auto industry
Road belt for busy area, safety belt, steeling wheel cover, brake sleeve, sealing strip, buffer, mud defender, tire interleave.
C. Building and equipment
Binding and sealing material, hospital, company, bathroom floor, insulation material, under-mat, livestock mat, pressing material, casting material, printing, dam, warehouse, pool, and waste material disposing station, house covering and sealing, signboard, water material, rubber sheet, shaking proof material, ring mat, rooftop and wall waterproofing material.
D. Construction and asphalt
Drain pipe, rubberized asphalt, filter, earth modulation and surface covering, washing water pipe, railway crossing, auto& walkway signing obstacle, stuff at railway joint and road cracks, daily maintenance material at shipping industry.
E. Rubber recycling
Various rubber products.
F. Other application
Coating, pain, adhesive, activated carbon.
Other Notes:
Minimum Order Quantity: 1 set.
Delivery Time: About 60 normal working days after we received the advance.
Package: Packing with film or wooden case(according to customers' request).
Guarantee: We provide one-year warranty for all the machine.
Service: Life-time for all the spare parts.
| machine | usage |
| 1, Tire debeader |
The first step in tire recycling procession Heavy duty body Hooks and cross pulling die made of 45# steel, tempered and quenched Equipped with protection frame avoiding the dangers during working Two series: hydraulic one and mechanic one Easy to operate and change spare parts (hooks and cross pulling die) |
| 2, Tire cutter |
Cutting tires into pieces before shredding Small tire pieces are easier to process in shredder Knives made of YG-20 steel, long using time Hydraulic control One clamping cylinder and one cutting cylinder Equipped with a roller platform to process big tires |
| 3, Tire shredder |
The high-capacity shredder was specially developed for direct size reduction of tires into cleanly cut tire chips, size 50x50 mm. cutting shafts for the production of larger tire chips are available high torque at low speed cut even the strongest tires into pieces. All construction characteristics are designed for continuous operation in order to achieve highest throughput rates at lowest costs. Extremely precise tolerances between the cutting knives produce cleanly cut tire chips at low energy consumption. The cutting knives made of high quality alloy steel can be re-sharpened and reused which increases the service life and reduces the operating costs. The complete cutting chamber is lined with hard wear plates. Large doors allow for easy access into the cutting chamber. |
| 4, Tire cracker |
The shear between the two rollers will make tire chips into powders as well loosen rubbers, steels and textiles Roller body made of cast steel Surface of roller made of alloy steel, welded when worn out One flat surface roller and one teethed roller, high throughput of powders Bottom made of cast iron Emergency stop when overload Distance between the two rollers can be adjusted. Hard gear gearbox Equipped with screening machine, magnetic separator and fiber separator, 99% purified rubbers will be got. Finals: 8-30 mesh |
| 5, Magnetic separator |
Muti-stage belt style magnetic separator can reach more purified rubbers Separated steels will be in one place, easy to collect Permanent magnet, no more power consumption |
| 6, Fiber separator |
After the grinder, the nylon wires will be grinded into fluff; According to centrifugal force, density difference, the fluff will be separated. The spin fans inside the cyclone barrel driven by the motor throw the compounds to the wall, at this time, light fluff will be upwards and fall down into the inside barrel; heavy rubbers will fall down directly, so textiles will be separated |
| 7, Pulverizing unit |
The pulverizing unit is made of 3 sets pulverizers with a cyclone silo. The pulverizer consists of frame, main motor, non-pole reducer, feeding device, adjusting device and a pair of rotating disc and fixed disc. The fine powders will be achieved by the grinding and shearing of the two pin discs. The machine is cooled by water and air to ensure the quality of the powders. Non-pole reducer can adjust speed of the feeding device to meet the material demands. The cyclone silo will collect the rubber power without dust Finals: 30-80 mesh |
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