Rubber Kneader

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: X(S)N-35X30
• Certification: CE, ISO
• Condition: New
• Customized: Customized
• Automatic Grade: Automatic
• Structure: Vertical
• Type: General Rubber Machinery
• Type of General Rubber Machinery: Material Processing Machine
• Type of Tire Machinery: Rubber Regeneration Machinery
• Name: Kneading Equipment
• Color: Green/Blue
• Transport Package: PP Film or Wooden Box
• Specification: CE, ISO
• Trademark: HUICAI
• Origin: Shan Dong, Qingdao
• HS Code: 847780000
• Production Capacity: 100 Set/Month

Product Description

Qingdao HUICAI Machine Manufacture Co., LTD.

1.We has specialized in machine manufacture almost 20 years;(since 1996) 
2.100% real manufacture meet all your requests; 
3.CE,ISO certification; 
4.We provide one year quality guarantee and long-term technical support; 
5.We provide all kinds of rubber machine: 
Rubber vulcanizing machine,Rubber mixing mill,Rubber crushing mill,Rubber refining mill,Rubber plastices kneading machine,Rubber injection&pressure molding machine,Vaccuum heat presses to model the machine, Hydraulic press, Rubber sheeting mill,Jaw type falt vulcanizing machine,Prevulcanization equipment,Hydraulic tyre vulcanizing machine,Automatic inner tube press vulcanizing machine, Foaming press; Conveyor belt production line, Sidewall belt production line, Conveyor belt forming line; Batch-off cooler (cooling line); Rubber cutter etc; 
6.Our machine are welcome by the world,popular in lots of markets.

Main features:

1. Mixing chanber
It consists of a"W" shape bady and two side boards made of high quality steelplates by means of extrusion forming and welding, which are jacked to take the flow of cooling water or steam. It si plated with hard chrome on its internal walls.

2. Thermal Resistance
There is aplug-in thermal resisitance in middle section of the bottom of chamber to be connected to electrical system to inspect and display the temperate.

3. Rotor
It is designed to the hollow blades lf Banbury type. The hollows are connected with axial hole of rotor shaft used as cooling or heating passage. The top edges of blades and the end faces of~rotor shaft are surface welded with cobalt-base hard alloy and grinding, then plating with hard chrome and polishing.

4. Cooling/heating system
A common piping system is adopted for either cooling or heating material in mixing operating. Through the system cooling water or steam is fed in three ways to the cavities of the rotors blades, -the jackets the mixing chamber and the top RAM.

5. Tilting mechanism
It consists of a rotor with brake, cycloidal gear reducer, TP tyoe worm and worm gear, etc. It is able actuate mixing chamber tilting by 140° Aroung the front rotors.

6. Dust-proof seal
(the national utility model patents-patents, ZL200720016920.8) Mixing room with the missing cantilever rack interface using curved trough structure of the board, effective dust. Rotor shaft are symmetrical labyrinth seal the installation of devices, each of the labyrinth seal by the convex sets lf components. Unique structture, without sealing material used, both good sealing performance without polluting the environment, but also easy to maintain, long service life, etc.

7. Main driving system
The part is made up with main motor, reducer, connecting gears. It realizes odd-speed rotation of the rotors with running face one other.

8. Pnenumatic control system
Pneumatic control system is controlled by PLC order. A bi-directional air cylinder make the RAM up or duwn. In case the over load occurs in the mixing chamber, the top RAM can be raised automatically or manually if necessary, so as to protect motor from overload.

9. Electric control system
Imported PLCdevice and electric control components which are all imported products or importanted technology products are adopted in the elctric control system as to raise control reliability.

Technical Parameters

Model Item		X(S)-3x32	X(S)-10x32	X(S)-20x32	X(S)-35x32	X(S)-55x32	X(S)-75x32	X(S)-110x32	X(S)-150x32
Total volume of kneading chamber	L	8	25	45	75	125	180	250	325
Total volume of mixing chamber	L	3	10	20	35	55	75	110	150
Driving motor power	KW	5.5	15	30	55	75	110	185	220
Tipping motor power	KW	0.55	1.1	1.5	2.2	3.0	4.0	5.5	5.5
Tipping Angle		135°	140°	140°	140°	140°	140°	140°	140°
Rotational speed pf  the rotor(front /back)	R/min	0-60, 32/24.5	30/23.5	30/25	30/24.5	30/24.5	30/24.5	30/24.5	30/24.5
Flow rate of compressed air	Mpa	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8
Flow rate of compressed air	M³/min	≥0.3	≥0.5	≥0.7	≥0.9	≥1.0	≥1.0	≥1.5	≥1.5
Pressure of cooling  water(rubber mixing)	Mpa	0.2-0.4	0.2-0.4	0.2-0.4	0.3-0.4	0.3-0.4	0.3-0.4	0.3-0.4	0.3-0.4
Pressure of hated steam	Mpa	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8
Overall dimensions(L*H*W)	MM	1600*960 *1750	2580*1300 *2280	2630*1520 *2550	3200*1900 *2945	3360*1950 *3050	3760*2143 *3135	4075*2712 *3580	4200*3200 *4000
Weight	kg	2000	3300	4500	6500	7200	10000	14500	19500

FAQ

1.Q:Are you a factory or trading company?
A:We are factory.
2.Q:Where is your factory?How can i visit ?
A:Our factory located in Qingdao city.You can fly to Qingdao Jiaodong International Airport,then we can pick you up to our facotry to visit.Warm welcome to visit us.
3.Q:How does your factory control the quality of machines and after sales service?
A:Our machines passed CE,ISO,SGS certification,pls confirm the quality.All our machines have 1 year guarantee, will provide lifetime maintenance.
4.Q:What's your payment term?
A:30% TT in advance, 70% TT before shipment Or L/C at sight.
5.Q:Can you design new product for us?
A:we have a professional development team that make new products according to your requirements.